Synthetic slags

Synthetic slags for the deoxidation and desulfurization of steel

Synthetic slags are specially engineered slags designed for targeted use in metallurgical processes – particularly in the steel and foundry industries.

Unlike naturally occurring or process-generated slags, synthetic slags are precisely formulated to meet specific chemical and physical requirements.

The growing variety of steel products demands increasingly precise slag management. Producing every required cover slag directly from standard additives in each steel plant is no longer practical. Synthetic slags are increasingly taking on this role and are applied in various metallurgical processes, including:

Metallurgy Synthetic slag is used as top slag or covering powder to protect molten metal from oxidation and contamination.
Refining Fused for desulfurization and to remove oxide inclusions during steel production in order to improve metal quality.
Treatment In processes such as electroslag remelting (ESR), they are used to purify and refine stainless steels.
Industrial applications Certain synthetic slags are also used as environmentally friendly blasting agents for surface cleaning and preparation.

Advantages

Due to their composition, particularly the high content of calcium aluminates (mainly in the C12A7 range), the melting point of the slags is lowered. This results in homogeneous slags with insulating properties, as heat radiation is reduced. The basic composition also provides favorable conditions for effective steel desulfurization. For this reason, these slags are frequently used to enable optimal desulfurization of steel.

Our synthetic slags offer a broad range of advantages:

Specifically formulated to efficiently remove Oxygen and Sulfur from molten steel
Possibility to product a wide range of ratios CaO/Al2O3/MgO according to the process requirements
Homogeneous synthetic slags generation
Use of high-quality raw materials
Improved slag fluidity and lower melting temperatures for reducing energy consumption
Dust-Free Handling, improving the workplace safety and reducing environmental impact
Reduced Consumption of Additives e.g. slag formers, leading to cost savings
Efficiently remove non-metallic inclusions, leading to cleaner steel
Alternative flux to CaF2
Free Fluorine
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