SERVICE SOLUTIONS
AIS provides an end-to-end and long term support, from the very first ideas followed by engineering up to the supply of plants and systems, via operations, optimizations and modernizations up to the supply and exchange of spare and wear parts.
A global Team of technical experts, develops individual Service Solutions in the field of iron & steel desulfurization at its best. The knowhow and experience herewith stands for more than 150 worldwide De-S installations with a ladle capacity of 50 MT to 400 MT.
Amongst others, ALMAMET Industrial Solutions provides the following Service Solutions:
Safety With our safety checks ALMAMET Industrial Solutions improves the safety of your Desulfurization systems and installed units, ALMAMET also conduct trainings to enable your employees in the safe handling of the equipment as well as with the reagents to avoid or minimize occurrence of critical situations.
Engineering Our Engineering includes technical design, the creation of associated specifications as well as technical calculations. The core system in the ALMAMET Industrial Solutions Desulfurization technology is the injection system controlled by the proprietary MEPOL system.
Plant construction and commissioning ALMAMET also conducts plant construction as well as commissioning of the Hot Metal Desulfurization Stations (HMDS).
Stable operation ALMAMET can support you in increasing the availability of your plant and reducing unplanned stops - because of an instable desulfurization process - to a minimum by a detailed root-cause analysis and detailed improvement measures on your HMDS, e.g. a regular maintenance or an improvement of injection parameters.
Performance Increase Based on the recording of the current operating status, e.g. the throughput, current injection times, the sulphur requirements, dust emissions, the MEPOL settings as well as the automatization level, ALMAMET Industrial Solutions can help to increase the performance of the Hot Metal Desulfurization Station.
Plant modernization and optimization As your specialized partner AIS is committed to support you in the modernization and optimization, e.g. by changing the technology from Mono- to Co-Injection, in the lime screening from BOF lime and fluidization, in replacing old not performing injection dispensers or in changing reagents.
Cost optimizations Based on the provided data as well as on the framework parameters such as the initial sulphur content, the target sulphur, existing temperatures, the time to match the BOF cycle and the used reagents, ALMAMET Industrial Solutions will help to reduce the costs by process optimization and the metallurgical software model MPC.
Operations ALMAMET Industrial Solutions offers Operations-as-a-Service to ensure a smooth operation of the Hot Metal Desulfurization Stations (HMDS).
Spare and wear parts supply AIS is your reliable partner in supplying OEM-spare and wear parts for a trouble-free operation of systems. With a timely examination and exchange the downtimes can be reduced to the minimum.
